Q460R
  • Q460R

Q460R

Q460R is primarily used in the manufacture of large high-pressure vessels, heavy-duty reactors, and other critical equipment bearing high loads.


1. Brief Introduction

Q460R is the highest strength grade pressure vessel steel plate in the GB 713 standard, with a minimum yield strength of 460 MPa. This steel achieves high strength and toughness through micro-alloying and quenching and tempering treatment, offering excellent weldability and resistance to brittle fracture. It is primarily used in the manufacture of large high-pressure vessels, heavy-duty reactors, and other critical equipment bearing high loads.

2. Grade Designation Explanation

- Q: First letter of the Chinese Pinyin "Qū" for Yield Strength .
- 460: Minimum yield strength value (in MPa) for thickness ≤16 mm.
- R: First letter of the Chinese Pinyin "Róng" for Pressure Vessel.

3. Physical Properties

 Density: 7.85 g/cm³        
 Elastic Modulus: 205 GPa          
 Poisson's Ratio: 0.29              
 Thermal Expansion Coefficient: 11.8×10⁻⁶/°C  
 Thermal Conductivity: 43.5 W/(m·K)      
 Specific Heat Capacity: 0.46 kJ/(kg·K)    

4. Chemical Composition (Ladle Analysis, %)

 Element  Content        
C ≤0.18          
Si 0.15-0.50      
Mn 1.40-1.70      
P ≤ 0.020        
S ≤ 0.015        
Nb/V/Ti  Complex Micro-alloying
Alt ≥0.020        

Characteristics:
- Utilizes a low carbon equivalent design (Ceq ≤ 0.52), strictly controlling susceptibility to weld cold cracking.
- Nb-V-Ti complex micro-alloying achieves grain refinement strengthening and precipitation strengthening.
- Ultra-low phosphorus and sulfur content ensures excellent low-temperature toughness.
- Requires -20°C impact toughness testing.

5. Application Fields

- Heavy Petrochemical Equipment: Large hydrogenation reactors (wall thickness >150 mm), coal liquefaction reactors.
- Nuclear Power Equipment: Nuclear island main equipment, containment components.
- Energy Sector: Ultra-large capacity hydraulic turbine spiral casings, high-pressure power station boilers.
- Special Equipment: High-pressure vessels for aerospace, pressure hulls for deep-sea equipment.

6. Testing and Production Methods

Production Process:
- Electric furnace smelting → LF refining → VD vacuum degassing → RH circulation treatment.
- Thermo-Mechanical Controlled Processing (TMCP) + online quenching + tempering (Q+T).
- Precise temperature control throughout the process to maximize grain refinement.

Performance Requirements:
- Tensile properties: Rp0.2 ≥ 460 MPa, Rm ≥ 570-740 MPa.
- Impact toughness: KV2 ≥ 47J at -20°C (tested at -30°C for thickness >50 mm).
- Bend test: 180° bending (d=3a) without cracking.
- Ultrasonic testing: Meets JB/T 4730.3 Level I requirements.

7. Internationally Equivalent Grades

Standard SystemEquivalent GradeStandard Number
US (ASME)SA-738 Gr.BASTM A738/A738M
Europe (EN)P500QL1EN 10028-6
Japan (JIS)SQV450BJIS G 3115
International (ISO)P500QL1ISO 9328-4




Steel plate manufacturers maintain strict quality assurance systems, providing material certificates and basic quality inspections, and can perform additional testing methods upon customer request.


Ultrasonic Testing (UT)

A key non-destructive testing technique that uses high-frequency sound waves to detect internal flaws in steel plates. The probe emits sound waves, which reflect when encountering defects such as cracks or inclusions. The receiver captures the echoes, enabling precise determination of defect location and size. With high sensitivity, strong penetration, and fast inspection speed, UT effectively ensures internal quality, widely used in the production of heavy plates, pressure vessel plates, and other high-end products to guarantee safety and reliability.


Magnetic Particle Testing (MT)
A common surface inspection method that magnetizes the workpiece, causing leakage magnetic fields at surface or near-surface defects like cracks or inclusions, which attract magnetic particles to form visible indications. Simple to operate and highly sensitive, MT is suitable for rapid inspection of surface and near-surface flaws in ferromagnetic materials, widely used for online or offline inspection of plate edges, ends, and welds, ensuring product quality and safety.


Penetrant Testing (PT)
A non-destructive method for detecting surface-breaking flaws. A penetrant liquid is applied to the cleaned steel surface, allowing it to seep into defects such as cracks or pores. After removing excess penetrant, a developer is applied, causing the trapped penetrant to bleed out and form visible indications. Simple and cost-effective, PT is suitable for inspecting surface defects in various non-porous materials, commonly used for welds, castings, and complex components, effectively ensuring surface quality of steel plates.
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